
The fabric is not really me for wearing, but it makes a pretty good ironing board cover and the green in it actually matches the walls. Even if I had been able to find a cover in the stores, it still would've been some hideous color or print that wouldn't match my sewing room so this is a win-win all around. (What is it with those hideous prints anyway?)
I started by "re-purposing" this big Husqvarna ironing pad I've had forever but never used. I think it came with my sewing machine or some accessory kit I bought. I can't remember. It has a solid heat resistant side that I laid over my ironing board and traced onto from underneath with a Sharpie. I forgot to take a "Before pic, so this is "After" I cut out my tracing. Obviously. ;-)

Here's the heat resistant side. After I cut it out, I separated the heat resistant layer from the padding to use as my pattern.

I folded it in half and cut around it with a rotary cutter and arm, adding about a 1.5" seam allowance as I cut.

I serged 1/4" elastic around the edge of my new cover with my serger's elasticator foot. Yes, Cidell, this is a perfect use for that foot — thank you very much! The serger thread left in the machine from the last project even coordinated.

And voila! I was done. I put the padding layers onto the board on top of the old covers and pads and then put the new cover over all of that. I always keep adding on top. The more padding, the better. LOL!
I have enough of this fabric for at least two more covers and my "custom" pattern is now on stand-by. No more searching the stores for a cover that fits.
Start to finish, it really did take only about 30-40 minutes. I should've done this months ago.